Technical Inspection Services
Process Industry has for long relied on engineering skills of specialized professionals for accurate data generation and experienced engineers have ensured cost and quality savings giving Project Managers freedom to plan for faster project completion dates.
Project managers rely upon those who can work in green field projects or new areas where support structures are thin or absent and ensure the completion of a process plant. Today’s scenario is of a increasingly small world with ever changing demographics where time and resources are shrinking rapidly. The time factor has been cut down along with turnaround periods.
- Vendor Assessment
- Vendor Inspection and Expediting
- Vendor Qualification
- Preliminary Engineering & Budget Development
- PFD and P&ID's
- Equipment and Installation Specifications
- Detail Design and RFQ Documentation
- CAD Services & 3D Rendering
- Project Management
- Training
- Preventive Maintenance
- Start Up and Commissioning Support
- Non-Destructive Testing (NDT)
Vendor Inspection and Expediting
SEPC offers fully comprehensive vendor inspection and expediting services.
Our accredited inspection personnel manage quality activities relating to equipment, materials and commodities. Our expediting service helps ensure that vendors' obligations meet Purchase Order requirements and contractual delivery terms.
Vendor Inspection Services
Our inspectors work with vendors to fulfill a variety of requirements, including:
- Review of welding procedure specifications and welding operators qualifications, to ensure client and "Code" compliance
- Inspection of sub-assemblies and finished items for appearance, workmanship, dimensions, surface conditions, and operability
- Witnessing of any and all required tests to ensure strict compliance to approved drawings, procedures, and specification
- Final inspections prior to dispatch which may include cleaning, coating, packing and marking of equipment, review of vendor final documentation dossier
Vendor Expediting Services
Correct implementation of vendor expediting is essential for construction planning as timely delivery of equipment and materials reduces potential penalties in not meeting construction completion dates. Our expeditors conduct physical verification of the vendor's progress against identified milestones. Services offered include:
- Approval of engineering documentation
- Receipt of sub-ordered material
- Fabrication schedules
- Inspection intervention
- Final confirmation of delivery date
- Outstanding action points have been taken and completed
Vendor Qualification
Managing suppliers and vendors is never an easy task. Being able to ensure production meets specifications through implementation of the correct techniques, and the right materials, can be challenging.
SEPC provides a comprehensive range of quality-related services that give you the assurance that your instructions are being carried out correctly by all suppliers. As a leading provider of Vendor Assessment, Inspection and Expediting services, we can help you be confident that when the shipment arrives, you receive what you had ordered, on time.
Vendor Assessment
Vendor assessments help provide a better understanding of a manufacturer's capabilities prior to a potential purchase order award.
SEPC provides a systematic and independent vendor assessment, which is documented in a detailed report to support the appraisal. Vendor assessments are normally performed against a specified audit or survey criteria.
Items covered include:
- Management structure
- Implementation of QA/QC procedures and systems
- Approved certifications and codes
- Manufacturers' workshop facilities and manufacturing techniques
- Current vs. projected workload and equipment capabilities
- Material and product control
- Destructive and non-destructive testing
- Detailed shop survey
Non-Destructive Testing (NDT)
We have extensive experience in conducting non-destructive testing.
Non-destructive testing is offered while assessing the quality and integrity of fixed technical installations, such as pipelines, storage tanks, as well as newly constructed plants. Non-destructive testing is gaining greater recognition with operators of plants and critical components. SEPC offers non-destructive testing (NDT) services that maximize efficiencies by using techniques that do not disrupt operations or delay processes.
Engineering Service
We provide Design, Detailed Engineering and Technical Manpower Outsourcing Services to many corporate clients in the industry from various sectors like Refinery, Oil & Gas, chemical, Petrochemical, Cement, Steel, Nuclear, power, Fertilizers, storage tank farm, offshore & Onshore, refractory, engineering sector, utility, process plant and all related industries. Today SEPC has grown and become one of the frontline Engineering firms for various well-known Clients.
Piping And Instrumentation Drawings
We are known for our high quality, cost effectiveness and time bound electrical engineering services. We have team of engineers, drafting detailing experts who deliver world class value within project deadline. Layout of electrical systems of industrial and chemical process plants including:
- Finalization of load list.
- Single line diagrams.
- Industrial wiring diagrams.
- Electrical layouts for :
- Power & lighting.
- Earthling and lightening protection.
- Schematic diagrams.
- Control panel diagrams.
- Utility buildings wiring diagrams.
- Bulk material take off.
Civil Drawings
Our experienced cad drafters will transform the ideas, rough sketches, specifications and instructions from civil engineers into detailed working drawings.
- Reinforced cement concrete (rcc)
- Plot layouts
- Plant layouts roads,
- Bridges and culverts.
- Pump and equipment foundations.
- Tank pads.
Mechanical Drawings Services
We specialize in providing dimensionally-accurate mechanical design drawings as per clients guidelines and in format of client choice. We offer complete set of auto CAD drawings for conceptual layout, product design, component design, machine assembly design, rapid prototypes and reverse engineering projects.
Every manufacturing process requires mechanical graphic drawings, which describe its physical characteristics completely and accurately. They communicate the engineer's ideas to the worker, and ultimately, make a product.
We can provide comprehensive drawing support for:
- Mechanical component design drawings
- Mechanical parts design drawings
- Machine design layouts
- Product design schematics
- Manufacturing drawings
- Reverse engineering & modelling
- Machine tool & mold design drawings.
- We are successfully executed the project mechanical equipment drawings for exchangers, pressure vessels, gear box, winches, pumps, compressors, turbines, plant equipments etc. With bill of material
Stress Analysis For Steel Structure Services
We are a leading firm engaged in rendering a vast assortment of Stress Analysis for Steel Structure Services. Over these years, we have worked on various designing and detail eStress Analysisngineering based projects that are enlisted as follows:
- Off Shore Structures
- Utility Buildings
- Pipe Rack Structures
- Lifting Arrangement Structures
- Pump House factory Sheds
- Oil Gantry Structures
- Ware base Structures
- Operating Platforms
- Furnace & Heater Structures
Manpower Services
Apart from all our services we also offer our clients a wide array of Manpower Services. Company offer you experienced and talented staffs who can easily handle multitasks.
Manpower Supply
SEPC has already deputed skilled manpower to many corporate clients. We have on our records a resume bank of candidates from different fields, which we upgrade on regular intervals. From our databanks we can identify the quality and right candidate to suit your requirements.
Manpower Deputation Benefits
- Immediate availability of skilled personnel
- Skilled personnel available as per the need and requirement
- Time saving
- No permanent liability
- Immediate replacement with suitable candidate
- No statutory obligations (PF, Gratuity, Bonus, etc)
- Deputation for short terms, long terms
Types Of Manpower
- Engineers (Piping, Mechanical, Electrical, Civil)
- Manpower Supervisors
- Manual Draftsman
- AutoCAD Draftsman
- Drawing Checkers
- Engineering Designers
- PDMS Engineers
- PDS Engineers
- X-Steel Engineers
CAD Solutions
We also provide advanced product development solutions for manufacturing industry as well as develop product design and manufacturing software.
CAD Conversion Services
- Conversion from paper to AutoCAD by manual drafting.
- Conversion from any format to AutoCAD.
- Conversion from Raster to Vector.
- Conversion to the scale Drawing by Redrafting.
- Conversion as per Company’s Drafting Standards.
- Conversion of Drawings from 2D to 3D.
- Plotting and Scanning Services.
Automation Of Drawings
- Parametric drawings.
- Automatic Bill of Material Generation.
- Automatic Detail and Assembly Drawing using AutoLisp.
- Integrate Design data with Drawing
- Development of Drafting Automation Software as per Company Standards.
Benefits Of CAD Conversion
- Drawing can be edited / modified easily.
- Easy transfer of data across world.
- Transfer of data is much cheaper.
- Searching of drawings is faster and simpler.
- Drawings can be duplicated easily .
- Drawings can be converted to any image formats for further use etc.
- Drawings converted can be used for 3D & walk-thru for better presentation.
- Digital drawings need very less storage area.
- And many more..
Refractory Design & Drawings
Refractory design is a technical process that involves several aspect to produce a successful lining. Temperature, chemical attack, and mechanical stresses are only a few of the many criteria that are required to be addressed when designing an appropriate Refractory lining. Refractory Design and Refractory Drawings services include:
- Preparation of QAP (Quality Assurance Plan)
- Preparation of Application Procedure.
- Detailed Engineering Drawings for Refractory Castable Lining.
- Detailed Engineering Drawings for C. F. Modules / C. F. Blankets Lining.
- Refractory Brick Lining Details with Brick Holding Fastener Details.
- Detailed engineering for various types of Arches.
- Detailed engineering for various types of Anchors layouts for Side Wall, Arch floor, Burners, Access door, Peep Holes, Stacks & Ducting etc
Structural Drafting Drawings And CAD Services
We work for various projects covering Designs and Preparation of Drawings for structural engineering projects requiring effective structural drafting to our clients for various Items listed as follows
• Tanks (Storage Tank of different type viz. Floating Roof Tank, Fixed Roof Tank & Low Temperature Double Wall Tank.)
• Technological Structure.
• Ware House Structure.
• Externally Supported Chimney Structure.
• Pipe Racks Structure.
• Ladders and Platforms.
• Maintenance and Operating Platforms.
• Stair and Cage Ladder Structure.
• Offshore Structure.
• Oil Gantry structure.
• Utility buildings / Offset Buildings
• Pump house / Factory Shed
• Conveyors
• Furnace / Filed heaters structure.
• Lifting Structures / Derrick
• Scaffoldings
Stress Analysis
We provide stress analysis for component, sub assembly and full vehicle level Linear and Nonlinear stress analysis, buckling load and stiffness prediction; NVH related analysis like Modal analysis, Frequency and Transient response analysis services using FEA.
Stress Analysis For Piping
Performing Stress Analysis of various Critical Systems such as :
- Lines connected to Rotating Equipments like Pumps & Turbines, Column, Condensers, Air coolers, Re-boilers & Storage Tanks.
- Static Equivalent Seismic & Wind analysis.
- Safety Relief Valve Calculation.
- Calculations of Slug Flow Forces.
- Analysis of Titanium Lines connected to Heat Exchanger up to 42”.
- Preparation of Critical Line List.
- Preparation of Support Standards.
- Preparation Spring Specifications.
- Developing the Stress Design basis, complete Stress Analysis on CAESAR II.
- Preliminary Stress analysis to give Rack & Structure loading to civil.
- Supporting & Support detailing of all
Stress Analysis For Steel Structure
We have worked on various design and detail engineering based project as mentioned below:
- Pipe Rack Structures
- Off Shore Structures
- Utility Buildings
- Ware base Structures
- Operating Platforms
- Lifting Arrangement Structures
- Pump House factory Sheds
- Oil Gantry Structures
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